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Four tips for sawing your own lumber

Backyard sawmill

When Mark and I went to pick up more waste slabs of lumber for firewood, I talked our neighbor into letting me pick his brain about what it’s like to own a homestead-scale sawmill. I figured several of you might dream of setting up your own operation, so here are his top tips:

 

Don’t expect to make a profit.

Wooden octopus

Richard admitted that he started out trying to pay back the cost of the sawmill selling beautiful wood products. However, he soon decided the sawmill was better as a hobby rather than a business.

The biggest benefit he finds to sawing his own lumber is being able to save live edges and be an artist in a way you can’t when working with industrial wood. It’s also a plus that the sawmill allowed him to build most of the required infrastructure. Speaking of which…

 

You’ll always need more space under roof.

Sawmill shed

The sawmill itself, of course, requires a shed.

Lumber drying shed

Then there are the boards, which need to be stacked in a drying building for a year per inch of thickness. (Be sure to plan the length of this shed around the length of the boards you intend to mill if you’re going for peak efficiency.)

Board planing area

Next up, there’s the planing area, which Richard prefers to keep in the open air but still under roof to prevent dealing with massive amounts of sawdust inside.

Woodworker's shop

Finally, he has a workshop where he turns homemade boards into stunning works of art. He’s also been known to utilize the local makerspace when he doesn’t have all of the tools he needs at home.

 

Plan uses for the waste products.

Homemade butcher blocks

Richard told me that most new sawmill owners probably get started thinking of the beautiful things they can create. But it’s also essential to plan for the inevitable waste products.

In addition to the slabs he gives to us for firewood, Richard turns his massive pile of wood shavings into top-notch mulch in the garden. Next, he uses small pieces of wood to create cutting boards and butcher blocks, arranging different colors and patterns to create works of art.

In the end, there’s actually not as much waste as you’d think when you try to use every part of the log.

 

Find a way to entice your spouse with the output.

Woodwork artistry

Finally, Richard mentioned that owning a sawmill can be an expensive, noisy, space-consuming hobby, so it’s essential to get the whole team on board. He won his wife over by using the wood to create beautiful interior furnishings, by donating finished products to be auctioned off for a cause they both believe in, and by creating lots of gifts that build connections with family and friends.

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A solar flashlight that actually works

Old solar flashlight

In 2012, Mark and I invested in two solar flashlights for camping and power outages. They lasted an amazingly long time, but eventually the batteries stopped holding a charge. Rather than crack open the plastic to try to replace the batteries, I decided to see how much a decade has improved the technology.

TOMETC solar flashlight

After poking around on Amazon for a while, I settled on the TOMETC Solar Power Bank. It had a lot of good reviews, a large battery capacity, and a large solar panel…all for under twenty bucks. Sounds like a winner, right?

Wrong! I’m guessing something about the frosting they put over the solar panel to waterproof it blocks light. Whatever the reason, two full days in the sun resulted in absolutely no change in the charge level of the battery. When I dug deeper into the reviews, it turned out I wasn’t the only one who had this problem, so it wasn’t a defective unit.

Meanwhile, the flashlight is way too bright for what I usually use it for (reading in my tent). An overpowered light drains the battery faster than it should. I estimate I got about eight hours of use out of a full charge. To cut a long story short, I sent this one back.

HybridLight Journey 300 flashlight

Next up, I decided to return to the model that served us so well for eleven years. Unfortunately, the original flashlight had been discontinued, but HybridLight has a replacement available. Their offering doesn’t look as flashy as some of the alternatives and costs $10 more than the competition. But they wisely included the option of a low-light setting so I won’t drain the battery bank too quickly while reading and their longevity track record speaks for itself.

How did the actual flashlight do in the field? I wasn’t as thrilled as I’d hoped to be. On low, I estimate I’ll get about twelve hours of use out of a full charge, far less than the fifty hours they promise but still better than the competition. Meanwhile, a day in the sun did little to top the battery up.

I’m starting to suspect that my goal — being able to set a flashlight in the sun for the day then read for a couple of hours at night using that solar energy — is a pipe dream. But perhaps I just haven’t found the right solar flashlight yet. Have you tried a different model with better results?

(For the record, I decided to keep the HybridLight flashlight. It works well charged from the wall and will presumably help us through power outages if left in the sun to trickle charge when grid electricity is available.)

 

 

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12 cubic feet steel dump cart choices

Anna and I assembled a Craftsman steel dump cart while visiting my Mom recently.

The book says it takes 45 minutes to put together but we needed nearly 2 hours.

It’s a solid cart that can handle 750 pounds. Lowes sells it for 350 but Menards has a Yardworks version that is a little over 200.

 

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Kohl Wheelbarrow update details

Some of the problems with restoring a wheelbarrow is the damage around bolt holes which prevents the round headed bolts from biting in so you can tighten them.

An exterior screw with a washer isn’t exactly flat but it seemed better than a traditional nut and fastened in nicely with the wood of the handles.

Zip ties helped me hold it all together without needing a second hand while I tightened everything down.

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Kohl wheelbarrow demise

What about the Kohl lifetime warranty?

Not so fast. Kohl tools have a generous lifetime warranty but Kohl products do not.

They still sell the same 6 cubic feet Kohl model…now it’s 179 dollars.

Wooden replacement handles are 19 dollars which hopefully will give us many more years of hauling.

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Harvesting the first hairy vetch for mulch

Hairy vetch starting to bloom

Remember my disappointment in summer-planted hairy vetch? Well, that patch kept growing slowly throughout the fall and winter, then took off like a rocket this spring. I needed some mulch this week and didn’t mind the vetch bed staying in cover crops for another year, so I actually cut when only the first few blooms had appeared. Harvest was extremely simple — a lot of stalks ripped out easily by hand then I used a toothed sickle to cut through the rest.

Rolling a ball of vetch

For the first bed that was entirely vetch, I rolled my cut cover crops up into a big snowball of greenery and pushed them down the hill to the broccoli, who have been treated with worm castings but still need more nitrogen (plus mulch). The vetch covered up an area about three times as large as the original spot it had been harvested from, although we’ll see how much the greenery melts down as the stems die and dry.

 

Co-planting rye and vetch

Vetch and rye cover crop coplanting experiment

Next up was taking a look at a rye-and-vetch co-planting. Like the other vetch bed, this patch of garden soil needs serious improvement (thus the focus on a nitrogen-fixer like vetch). Unlike that other bed, I planted in fall instead of summer.

In this area, I wanted to determine which did better — rye planted solo or rye interplanted with vetch. So I divided the bed up into stripes, the first one vetch and rye, the next one rye only, etc. The idea is to make sure any difference I saw between plantings wasn’t due to the part of bed they were planted in.

Conclusions? First of all, it’s clear that rye does much better in excellent soil than it does in poor soil. When we’d planted it in Virginia, our rye used to grow to my shoulder. These beds barely make it to my waist.

The vetch, in contrast, did quite well here (although only about 60% as well as the summer-planted vetch-only bed). The bands with vetch produced about twice as much total biomass as the rye-only bands did. Would a vetch-only band have produced yet more? Hard to say since my vetch-only bed was planted earlier in the season than the rye-and-vetch bands. Sounds like we’re due for another experiment this fall.

 

Moving hand-harvested mulch around

Homegrown garden mulch carrier

As a side note, the firewood tote carrier we no longer use turns out to be awesome for moving cover crop mulch around. If you’re hand harvesting, you can lay clumps into the carrier as you cut them, then the tote bundles them up nicely as you wander across the garden.

Homegrown garden mulch

And here’s about a third of the area I mulched with handcut cover crops over the course of a bit over an hour. Yes, I did yank up blooming arugula and cut some comfrey leaves also to round things out. I’m now tuckered out but very pleased with my free mulch.

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How to make kindling with a Kindling Jack Jr.

At least one of you didn’t quite understand Mark’s initial review of the Kindle Jack Jr. So we made this short video to show you the nuts and bolts of easy, safe kindling splitting.

(Side notes: Mark lost his Uncle Thomas yesterday, which is why I’m making this post for him. Also, if you tried to make a comment and failed, please try again — I think I found the bug!)